Sewage sludge recycling

Services

Doing what matters, together.
Treating sewage sludge safely and laying the foundation for phosphorus recycling.

Municipalities need to decide today how they will safely treat their sewage sludge in the future and meet the requirements for phosphorus recovery. EEW supports them with long-term sewage sludge mono-incineration solutions.

Unlike co-incineration with other waste, mono-incineration treats sewage sludge separately. Organic pollutants are largely destroyed and pathogens eliminated. At the same time, the phosphorus contained in the sewage sludge remains concentrated in the resulting ash. This creates a suitable feedstock from which phosphorus can be recovered in downstream processes.

EEW already operates sewage sludge mono-incineration plants at several locations. Existing infrastructure and integration into our plant network and waste stream management help us manage sewage sludge volumes reliably – including during scheduled maintenance or operational disruptions. Together with specialised partners, we are also developing pathways to enable the phosphorus contained in sewage sludge ash to be recovered and put to further use in the future.

Mono-incineration

Our sites offer advantages.

For a sewage sludge mono-incineration plant at an EEW site.

The construction of an EEW sewage sludge mono-incineration plant at an EEW facility site is a long-term investment. Our expertise in plant engineering supports forward-looking planning with a view to the bigger picture and the needs of your region. Transparency and binding construction schedules are important benchmarks for us.

Safety is also supported by the use of proven technology. Sewage sludge mono-incineration with subsequent phosphorus recovery in downstream processes is currently regarded as an established route for the recovery of sewage sludge. During thermal treatment, organic pollutants contained in the sewage sludge are treated and potential pathogens are destroyed. At the same time, inorganic pollutants such as heavy metals and acid-forming components are captured via the flue gas cleaning system.

Another key aspect is resource protection: mono-incineration with subsequent phosphorus recovery creates the basis for recovering phosphorus in downstream processes. Depending on the process used, high recovery rates can be achieved. This can support compliance with statutory requirements.

Following subsequent phosphorus recovery, the phosphorus required by plants can be made available to agriculture as a fertiliser component and to industry as a raw material, provided that the relevant quality and approval requirements are met.

Our site advantage can create synergies through the combination of a thermal waste recovery plant and a mono-incineration plant that go beyond the use of existing infrastructure. Thermal recovery in an EEW plant is designed to make energy from the treatment process usable while taking into account the energy requirements of plant operation. The emission levels of our plants must comply with strict statutory requirements; where site-specific measurement data is available, emission levels below statutory limits can be presented transparently.

Basic knowledge

We turn waste into energy and challenges into solutions.

The thermal treatment of sewage sludge is becoming increasingly important. For decades, it was common practice to use certain sewage sludges as fertiliser in agriculture. The legislator has now introduced new requirements for sewage sludge recovery, particularly with regard to phosphorus recovery.

As one of Germany’s major companies in the generation of electricity and heat through thermal waste recovery, we are taking on this important task and aim to contribute to the further development of sewage sludge recovery. For municipalities, we develop site-specific solutions that are geared towards future statutory and technical requirements. Benefit from our experience in reliable sewage sludge recovery for your region.

Sewage sludge. A challenge for soils and water bodies.

Sewage sludge is generated during wastewater treatment. It contains substances that modern wastewater treatment plants filter out of wastewater in a complex process in order to protect rivers, seas, groundwater and, not least, our drinking water reservoirs.

Every year, around 1.8 million tonnes of sewage sludge dry matter are generated in Germany from the treatment of municipal wastewater. In particular, sewage sludges from wastewater treatment plants in large cities and urban areas can be contaminated with pollutants such as heavy metals, organic pollutants, residues of pharmaceuticals, pathogens and microplastics. At the same time, sewage sludge also contains phosphorus as a resource. This nutrient, which is important for plants, promotes growth. This is one reason why sewage sludge was used as fertiliser in agriculture for decades.

Over time, the agricultural use of sewage sludge has increasingly been viewed critically. Despite pretreatment, sewage sludge may contain substances that can enter soils and water bodies and may therefore also have an impact on the environment.

In addition, an oversupply of phosphates can promote eutrophication, or over-fertilisation, of streams, rivers and lakes. This is why safe, compliant and resource-oriented sewage sludge recovery is becoming increasingly important.

Pollution and source of danger

Agricultural recycling is still a common disposal method for sewage sludge in Germany. Approximately one quarter of the sewage sludge produced ends up on our fields as fertilizer after pre-treatment. With today's knowledge of the pollutants contained and unforeseeable damage to the environment and health, this is not responsible.

  • Organic pollutants

    Sewage sludge contains organic pollutants from the use of water in industry, commerce and households.

  • Heavy metals

    Heavy metals such as arsenic, copper and nickel contained in sewage sludge pollute our soils and can leach into ground and surface waters.

  • Pharmaceuticals

    Pharmaceutical residues enter wastewater through excretions after therapeutic applications or through improper, illegal disposal of drug residues and are also detected in sewage sludge.

  • Pathogens

    Sewage sludge contains bacteria, viruses, parasites and worm eggs. In combination with the drug residues, the pathogens can form antibiotic resistance. If these resistant germs enter the environment, they pose a significant health hazard.

  • Microplastics

    Minute plastic particles from cosmetics and personal care products or clothing particles dissolved in laundry are a growing threat to bodies of water.

Resource and energy source

With EEW Energy from Waste, today's pollutant and hazardous source of sewage sludge becomes a valuable resource and energy source. We convert the waste product into valuable energy and enable at least 80 percent recovery of the vital resource phosphorus through mono-combustion.

  • Safety

    During thermal treatment, the organic pollutants contained in the sewage sludge are safely destroyed and potential pathogens are killed.

  • Resource protection

    The use of the leading technology of sewage sludge mono-incineration enables a phosphorus recovery rate of more than 90 percent in downstream processes - an important contribution to resource protection.

  • Environmental protection

    In an exemplary sustainable manner, the emissions of the EEW plants fall below the strict legal requirements. Our nationwide plant network offers short transport routes for any recycling that arises. Thermal conversion of organic carbons in sewage sludge reduces methane emissions and improves the CO2 balance of the recycling method.

  • Fertilizer

    In addition, after subsequent phosphorus recovery, the phosphorus required for plants can be made available to agriculture as a directly usable fertilizer on the one hand and to industry as a raw material on the other.

The resource phosphorus

Component of our live.

Whether plant, animal or human - no life on earth can exist without phosphorus. The nutrient is a component of DNA, bones and teeth, and also plays a crucial role in the energy metabolism of cells. Since phosphorus is also significantly responsible for plant health and development, it is an essential component of fertilizers and as such indispensable for agriculture.

Phosphorus cannot be produced artificially, which is why we depend on its natural deposits. However, phosphorus reserves worldwide are limited. The European Commission has classified phosphorus as a critical raw material since May 2014. Only a few countries have phosphorus reserves, with almost three quarters of global reserves concentrated in Morocco.* Neither Germany nor the EU have any known reserves of raw phosphate, so we are dependent on imports from a few countries.

In addition, depending on the region of origin, rock phosphates can be contaminated with significant amounts of radioactive uranium.** Representatives of the German Federal Ministry for the Environment therefore view the use of rock phosphates in fertilizers increasingly critically from the point of view of health and environmental protection.*** At the same time, the extraction of the raw material is becoming increasingly complex and expensive - it can be assumed that there will therefore be price increases in the future.

It is therefore essential to safeguard phosphorus as a resource. We are taking responsibility and will make an important contribution to this with pioneering resource-saving sewage sludge recycling.

* Quelle: Killiches, F. (2013): Phosphat. Mineralischer Rohstoff und unverzichtbarer Nährstoff für die Ernährungssicherheit weltweit, BGR (Hrsg.), Hannover

** Quelle: Römer, W., Gründel, M. & Güthoff, F. (2010): U-238, U-235, Th-232 und Ra-226 in einigen ausgewählten Rohphosphaten, Phosphatdüngern, Boden- sowie Pflanzenproben aus einem P-Düngungsversuch, in: Journal für Kulturpflanzen, 62 (6), S. 200–210, Stuttgart

*** Quelle: Bergs, C.-G. (2015): Phosphor – wo geht die Reise hin? Ziele und Vorstellungen der Politik. Vortrag in Chemnitz vom 7. Mai 2015, BMUB, Bonn

Legal situation

Knowing what is becoming important.

Legal regulations for fertilizers and sewage sludge lead to a need for action.
Knowledge about the pollution of our soils and waters by sewage sludge, as well as growing environmental and health awareness, have led to a rethink. After years of discussion, the legislature set the course in 2017 for far more environmentally conscious sewage sludge utilization.

The adapted Fertilizer Ordinance (DüMV) has implications for sewage sludge that can be used in agriculture. From the beginning of 2019, fertilizers containing synthetic polymers may only be used if the amount of synthetic polymers applied does not exceed 45 kilograms of active substance per hectare within three years. As a result, as of January 1, 2019, many sewage sludges can no longer be used as fertilizers.

The amendment to the Sewage Sludge Ordinance (AbfKlärV), which was also passed, also aims to reduce the agricultural use of sewage sludge and ensure phosphorus recovery. From 2029, phosphorus recovery will be mandatory for wastewater treatment plants with an expansion stage of at least 100,000 population equivalents (p.e.). Three years later, the same will apply to plants with a population equivalent of at least 50,000. The plants concerned treat around two-thirds of the wastewater generated in Germany.

For large sewage treatment plants, the Sewage Sludge Ordinance stipulates that, in addition to the obligation to recover phosphorus, there is also an obligation to dispose of it thermally. The phosphorus content of the sewage sludge must be reduced by at least 50 percent or to less than 20 grams per kilogram of dry matter.

The implementation of these regulations will result in an immediate need for action for many municipalities. As a partner of the municipalities, we are ready to develop tailor-made solutions for a pioneering resource-saving sewage sludge utilization. Particularly at existing EEW sites, useful synergies with existing waste incineration plants can be achieved.

At a glance

Experience and competence

With around 30 years of expertise in waste recycling and disposal, we have the necessary competence and excellence to develop leading solutions in sewage sludge recycling.

Understanding regional needs

Through our partnership with municipalities, which has often grown over decades, we have a deep understanding of regional needs and of the work and decision-making processes in municipalities.

Location advantage

The construction of sewage sludge mono-incineration plants at existing EEW plant sites creates synergies that reduce costs.

Leading technology

Sewage sludge mono-incineration with subsequent phosphorus recovery in downstream processes is now considered a particularly efficient recycling method for sewage sludge.

Resource conservation

Only sewage sludge mono-incineration, with downstream processes, enables a phosphorus recovery rate of more than 80 percent.

Environmental protection

During thermal treatment, the organic pollutants in the sewage sludge are safely destroyed, and contained inorganic pollutants (heavy metals, SO2, HCl) are effectively captured by the flue gas cleaning system.

Planning reliability

We guarantee forward-looking planning that takes regional needs into account, transparency and binding construction deadlines.

Disposal Safety

The EEW plant network in Germany and neighboring countries is a unique failure network and guarantees the highest level of disposal security.

Contact

Boris Schulz
Sales Sewage Sludge
Schöninger Straße 2-3
38350 Helmstedt
Germany
Christin Rusche
Sales Sewage Sludge
Schöninger Straße 2-3
38350 Helmstedt
Germany
Marleen Houwing
Sales Delfzijl B.V.
Oosterhorn 38
9936 HD Farmsum
Netherlands